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Cast iron over fire: grates, pans and one thing that does not belong

Cast iron holds heat in a way that thin steel does not, which is exactly what a grill needs when cold food lands on it. Replacing a steel grate with cast iron is the single biggest improvement available to most grills — provided the dimensions match, which is where most of these purchases go wrong.

Cast iron skillet
Photo : Blake Carpenter, Unsplash
Cast iron skillet
Photo : Rayia Soderberg, Unsplash

Five pieces of iron, and the measurement that decides all of them.

The model-specific one

The Weber Crafted grates are porcelain-enameled cast iron for Genesis grills. Enamel needs no seasoning, and it rules out wire brushes and chainmail, because enamel is glass.

The named replacement

The QuliMetal 17.5 in grates are sold for Weber Spirit grills. A named model list removes most of the measuring problem, but check your exact model before ordering.

The kettle upgrade

The Aura Outdoor Products grate replaces the grate on a 22-inch Weber kettle with cast iron, at about $80.

The small one

The Broil King 11241 is a cast iron cooking grate for Baron grills at about $21. Read the listing for the exact fit.

The pan for the fire

The Lodge square grill pan goes on a stovetop, an oven, a grill or a campfire, at about $25. It holds food that would fall through a grate.

The care rule, by finish

Bare iron: hot water, a stiff brush, dry it on the heat and wipe with oil. Porcelain-enameled iron: hot water and a soft brush, and never chainmail.

Cast iron skillet
Photo : Anshu A, Unsplash

Which pan does your cooking want?

You want grill marks
Cast iron grates hold heat and mark food as nothing else does.
You cook small items
A cast iron plate or pan stops everything falling through.
You leave it outdoors
Cast iron rusts, and a grill is the worst place to neglect it.
You cook rarely
The maintenance may outweigh the benefit.

Picking by what you cook

Grates

Where heat retention gives searing and marking that thin steel cannot.

Plates and griddles

Where small or delicate items would fall through bars.

Pans on the grill

Where a cast iron pan turns a grill into a stovetop.

Long cooking

Where thermal mass evens out the swings of a charcoal fire.

What makes the difference in use

Seasoning
Cast iron on a grill must be seasoned and kept seasoned, or it rusts fast in outdoor conditions.
Weight
Cast iron grates are heavy to lift out for cleaning, which is when maintenance gets skipped.
Enameled or bare
Enamel resists rust and can chip under grill heat and knocks. Bare iron needs care and can be restored.
Fit
Replacement grates must fit your grill exactly. Universal fits rarely are.
Realistic maintenance
Outdoors, cast iron demands more than indoors. If it will be neglected, stainless is the better choice.

Which figure for which dish

The useWhy cast ironThe cost
Searing and markingHeat retentionWeight
Small itemsA solid plateSlower to heat
Long cookingThermal massMaintenance
OutdoorsNot its natural homeRusts if neglected

Where it usually goes wrong

Leaving it out in the rain
Bare cast iron rusts quickly outdoors. On a grill this is the most common way it is ruined.
Scrubbing off the seasoning
Harsh cleaning takes the layer back to bare metal, and then it rusts and sticks. Brush while warm instead.
Buying a grate that nearly fits
It sits badly, moves under food and is a hazard. Fit is not approximate.
Choosing cast iron you will not maintain
Neglected, it performs worse than the stainless grate it replaced. Be honest about the routine.

By the cook you are

The frequent griller
Gains most, since regular use and regular care go together.
The searer
Wants cast iron for the heat retention and accepts the weight.
The occasional user
Is often better served by stainless, which tolerates being ignored.

Care, seasoning and how long it lasts

Outdoors, cast iron faces everything it dislikes: rain, humidity, long idle periods and acidic marinades. The seasoning that protects it indoors is under constant attack, which is why grill cast iron needs more attention than the same material in a kitchen.

  • Brush the grate while it is still warm rather than scrubbing it cold.
  • Oil lightly after cleaning and before storing.
  • Store dry and covered; never leave it exposed to rain.
  • Reseason whenever the surface looks dull or food begins to stick.

Safety

Heavy, hot and slow to cool.

  • Cast iron stays hot long after the fire is out.
  • Use proper heatproof gloves; cast iron grates are heavy as well as hot.
  • Never move a hot grate across an unstable surface.
  • Let everything cool completely before cleaning or storing.

Prices quoted in this text were read on October 31, 2026. The live price is at the top of the page.

Our choices, and the reasons

  1. Broil King 11241 Grid-Baron

    One porcelain-coated cast iron cooking grid, 17.5 × 6.17 in, reversible with a pointed side for searing marks and a concave side to channel juices, for Baron 300/400/500 (2013+) and Crown 300/400/500 (2012+)

    A reversible porcelain-coated grid — pointed for sear marks, concave to vaporize the juices.

    Best for: A Broil King Baron or Crown, where the reversible faces are worth buying several of

    7.2/10

    ≈ $21

  2. Weber 7853 Crafted

    Weber Crafted porcelain-enamelled cast iron cooking grates measuring 0.4 in high by 26.8 in wide by 18.9 in deep, for Genesis 300 series gas grills from 2016, requiring the Weber Crafted frame kit

    Porcelain-enamelled cast iron at 26.8 × 18.9 in for a Genesis 300 — and the frame kit is extra.

    Best for: A Genesis 300 owner buying into the Weber Crafted system — not a plain grate replacement

    8.4/10

    ≈ $140

  3. QuliMetal QM-EU-KAOW-CG

    A set of solid cast iron grill grates, 17.5 × 11.9 in each and 17.5 × 23.8 in in total, for Weber Spirit 300 and 400 series, Spirit II, GS4 and multiple Genesis models, replacing Weber parts 7638, 7525, 7527, 65619 and 65906

    A solid bare cast iron set for Weber Spirit, and the only grate here that publishes what it does not fit.

    Best for: A Weber Spirit 300 or Spirit II — the clearest fitment information on this shelf

    7.8/10

    ≈ $40

The questions that come in

How do I measure for a replacement grate?

Measure the opening the grate sits in, not the old grate — grates can be undersized. Then check the listing’s dimensions, and for a model-specific grate check the model list. The GFTime here names Weber Genesis E/S/EP-310, 320 and 330.

Does cast iron need seasoning on a grill?

Bare cast iron does: oil it, heat it, repeat. Enameled cast iron does not, and it should not be treated with chainmail or a wire brush — enamel is a glass coating.

What is a grate-in-grate system?

A grate with a removable center section, so an insert — a griddle plate, a wok ring, a pizza stone — drops into the middle. The Tepro here is the one with that feature.

Is cast iron better for a grill?

For searing and marking, yes: it holds heat as thin steel cannot. The cost is weight and considerably more maintenance.

Will it rust?

Quickly, if left exposed outdoors. Grill cast iron faces rain and long idle periods, which is exactly what it dislikes.

Enameled or bare?

Enamel resists rust and can chip under heat and knocks. Bare iron needs seasoning and can always be restored.

How do I clean it?

Brush while still warm, then oil lightly. Harsh cold scrubbing strips the seasoning and leaves it to rust.

Will any grate fit my grill?

No. It has to fit exactly, since a grate that shifts under food is a genuine hazard. Universal fits rarely are.

Is it worth it for occasional use?

Often not. Neglected cast iron performs worse than stainless, and occasional users rarely keep up the routine.

Each pan, and the cooking it rewards

Broil King 11241 Grid-Baron · $21

Good for: A Broil King Baron or Crown, where the reversible faces are worth buying several of

What it does best: The only reversible grate on this shelf: a searing face and a juice-channelling face in one casting

What it does badly: ONE grid, so a three-burner grill needs three — about $63 for 324 square inches

Read the full review: Broil King 11241 Grid-Baron →

Weber 7853 Crafted · $140

Good for: A Genesis 300 owner buying into the Weber Crafted system — not a plain grate replacement

What it does best: Publishes exact dimensions and a weight, so the casting density can be checked — 15.6 grams per square inch

What it does badly: Twenty-eight cents a square inch, four times the Direct Store three-grid set

Read the full review: Weber 7853 Crafted →

QuliMetal QM-EU-KAOW-CG · $40

Good for: A Weber Spirit 300 or Spirit II — the clearest fitment information on this shelf

What it does best: The only grate on this shelf that publishes incompatibilities, which is what a replacement part buyer actually needs

What it does badly: Claims bare cast iron "won’t chip or rust easily", and bare cast iron does rust

Read the full review: QuliMetal QM-EU-KAOW-CG →

Where the money goes, band by band

What else you will want

Lids, handles and spares from the same aisle, at the price we read. Confirm they match the pan you choose before ordering: it turns on the diameter and the part number, which the product page gives.

  • Alpha Grillers 4-Piece Grill Tools Set · Grill tools — A 4-piece BBQ tool set in extra-thick rust-resistant stainless steel comprising a spatula with a bottle opener and a serrated edge, an ultra-sharp fork, lockable tongs and an 18 in silicone basting brush, with scalloped grips and ergonomic handles, dishwasher safe · $40
  • Amazon Basics 4-Piece with Carry Bag · Grill tools — A 4-piece stainless steel BBQ grilling tool set comprising a spatula, a grill fork, a pair of tongs and a cloth storage bag measuring 14.6 × 3.4 × 2 in, with stainless steel handles, rust-resistant and dishwasher safe · $15

Short answer first

What is behind this list

The pans here are drawn from the catalog of this site. Specifications come from the maker and from the Amazon product page; prices are what Keepa recorded on the date below, and both move. Order is set by declared specifications, by stated strengths against stated limits, and by price. Nothing here has been cooked with by us, and no claim to the contrary is made.

Last checked on

Prices quoted in these summaries are dated readings. The live price is shown next to each product.